Category: J & P Electrical Company - page 13

Important Industrial Equipment Maintenance

In order to keep your business running smoothly it is important to keep industrial equipment well maintained.  In many industrial settings equipment maintenance is an afterthought instead of forethought.  Preventative maintenance in the workplace saves a company more than it costs in the long run.  Spending just a small amount of time to create a reasonable maintenance schedule for large scaled equipment and components can save a company a lot of time and money in the long run.

Prevention verse Rectification

There is little to do other than to repair a piece of equipment once is stops working correctly.  It doesn’t matter if a professional has to be called in or if someone within the company can make the repair it has to be done and the time the equipment is down is costing the company money in both lost production and employee productivity.  Corrective maintenance may get the equipment up and running eventually but at the cost of missed revenue.

Whereas scheduled preventative and regular maintenance can help to prevent against the devastation down equipment can have on a company.  When a maintenance schedule is stuck with catastrophic problems can be caught and corrected before they begin thus helping to stay ahead of issues before they become devastating.

Regular machine maintenance allows machine operators to spot potential problems with equipment before it results in a break down or worse, an injury.  Technicians running large scaled equipment should be trained to spot issues before they shut down machinery.  If this can be achieved companies can save on lost revenues, expedited repair costs, losses in production, employee safety and more.

Maintaining industrial equipment saves money.  Companies that use refurbished components in the maintenance of their machinery save even more.  Make sure to keep a detailed record on repairs to machines.  Analysis should be done regularly on this information as it can offer a lot of insight into a proper maintenance schedule.  If companies see that the same part always needs to be replaced on equipment after certain periods of time then they can adjust the maintenance schedule to correct the issue before it occurs.

Maintenance extends the life span of most everything in life including electrical components that run your business.  Think about it in another way.  If this was your car and you never took it in for oil and filter changes it probably won’t last for as long as if you had done the proper maintenance.   Car manufacturers have guidelines in place regarding the maintenance on your vehicle based on years of analyzed data and records from other vehicle owners.  This process allows updates to be made to the maintenance schedule as time goes on.  For instance, an oil change used to be recommended every three thousand miles but now based on new technology and data analysis oil changes on certain makes and models of cars has been expanded up to six thousand miles.

J&P Electrical is a full service electrical equipment company.  At J&P, we supply contractors, end users and supply houses with new surplus, quality reconditioned and obsolete electrical equipment. Contact us today at https://jpelectricalcompany.com for all of your bus plug, circuit breaker, switchboard, fuses, disconnects and more.

 

The Difference Between Reconditioned and Refurbished

What is the difference between buying factory reconditioned and factory refurbished?  Each year there are millions of products that are returned to manufacturers each year.  Sometimes it is because they have been leased to the consumer and the lease is up or others because they aren’t functioning properly.  This determines how a manufacturer can market a product for resale and the condition the product is in when the consumer purchase it.

Products are often l eased by consumers in order to keep up to date on needed technology without the exorbitant expense of purchasing the product outright.  When an item is returned to the manufacturer the product is often reconditioned by replacing worn components, testing the product and putting it out for sale.  The process of reconditioning has less to do with actually repairing it than it does with replacing parts that commonly need updating and putting it back out to be sold.

Two categories of companies can actually sell reconditioned equipment: factory authorized and reseller recondition.  When the item is reconditioned by the factory itself or by a certified outsource firm to company resale standards it is considered factory authorized.  When an item is purchased from the original company and reconditions in house but is not certified by the original manufacturer the item is considered to be in reseller recondition.

When an item is returned because of a defect to the surface or functionality and refurbished it is more about repairing the damage then replacing parts that are worn out.  When a return is made the company takes the time to find what the problem with the item is, repairs it, replace parts needed to be replaced and labels it as refurbished.  Being certified is again the difference between being labeled factory refurbished or in-house refurbished.

What All Of This Means To Buyers

Whether you are purchasing a reconditioned or refurbished component, part, piece of equipment or electronic you want to be educated.  The more you know the easier it will be for you to compare new vs reconditioned products and the price being charged.  Also educate yourself on what you should expect out of the product.

Be sure to read the entire listing before you purchase a reconditioned or refurbished component.   Most of these products have been through a stringent testing product before they can be listed for sale.  Be sure that the listing makes mention of this.

Check out seller’s feedback.  Previous buyers will give you a sense of how the company offer support to their customers.  Yes, negative feedback happens but look more into how they handle issues when they arise.  Are emails answered, problems solved and tech support given when needed?

When items are refurbished or reconditioned by a factory or certified outsourcer they usually come with a warranty or guarantee.  Check to make sure the warranty offers you enough time to actually use and test the product to determine if it is working for you as stated.  The usual warranty for reconditioned components is around fifteen to thirty days.

If looking to save money while getting similar quality that would be expected out of new equipment or replacement component parts buy reconditioned or refurbished.

J&P Electrical is a full service electrical equipment company.  At J&P, we supply contractors, end users and supply houses with new surplus, quality reconditioned and obsolete electrical equipment. Contact us today at https://jpelectricalcompany.com for all of your bus plug, circuit breaker, switchboard, fuses, disconnects and more.

The Difference Between Used and Refurbished

One way to save a lot of money is to seek out refurbished tech items, electronics and electrical components when looking into making purchases.  It is important to remember that there is a difference between buying a used product and one that is refurbished.  Both can save you a lot of money however there are actually numerous differences that make refurbished better than used.

One of the first differences between used and refurbished items is the warranty.  All components that have gone through the refurbishing process come with a limited warranty of some kind.  When purchasing a used item however, it is rare for the item to be sold with any type of warranty.  Used items are usually bought and sold as is.

When it comes to the physical condition between used and refurbished items there is also a huge difference.  Refurbished items, especially electrical components, are supposed to look as close to the original as possible.  When something is refurbished it has been taken apart, cleaned, parts replaced and put back together in like new condition whereas used items are sold as is and are potentially worn.

Vendors rarely sell used items.  If you are purchasing an item from an OEM it is most often a true refurbished product. They will offer a full warranty on the item as if it was knew because essentially the process of refurbishing is making a like new product.  Used items will often be sold through third party vendors who label them as refurbished.  An item is unlikely to be a true refurbished product if being sold without a warranty or the description states the item is being sold as is.

When a product is refurbished or sold through an OEM is will come with customer service support.  When you purchase a used item you are not guaranteed to have any support services.  It is bought as is, buyer beware.  There are more guarantees when it comes to purchasing components that are refurbished.

If you are looking for the best bang for your buck, especially when purchasing electrical components for manufacturing equipment or for your home then the way to go is refurbished.  Another good thing about buying refurbished components is that you can usually find components for older machinery often even the most obsolete of machines.  Where new components are no longer available and used components would be in like shape to what you are replacing, refurbishing gives you a like new way to keep your machines running properly.

Resetting Your Homes Electrical Circuit During A Power Outage

When you own a home you are familiar the possibilities of sudden losses of electrical power.  This phenomenon is an especially common throughout the hot summer months as home owners are blasting air conditioners for hours on end.  As air conditioners run at max levels electrical circuits reach their limits and short out to prevent the current to overheat, catching fire.  At this point it is time to get your power up and the circuit restored.

Once in a great while there will be a power outage that over takes a whole neighborhood, city or region.  If this occurs then there is not a whole lot you can do about it but get out the flashlights and candles.  When the power outage is isolated to your home then you are in a bit more luck.  It is more likely than not to be an electrical short.

When a circuit breaker or fuse box shorts not only will the electricity go out but you often a loud pop can be heard when it occurs.  This is the most common solution if the electrical power within one area of your home stops working.  This occurs when a circuit has more electricity running through it then it allows safely.  A fuse or breaker will automatically “blow” or “trip” when this occurs to prevent the circuit from overheating and possibly causing a fire.

In order to prevent outages like this from occurring it is important not to overload the electrical circuits within your home.  When you need a lot of electricity in one area it is important to run separate circuits of electricity to the area.   If however, the amount of electricity changes to the circuit frequently and two circuits is overdoing it then make sure not use too much electricity at one time.

This happens in bathrooms regularly.  Homeowners want to be able to have the hair dryer running the curling irons warming up and iron on standby.  This isn’t normality for the circuit but occasionally occurs, right?  If you see this happening it make more sense to move some of jobs to another circuit to prevent it from tripping.

If a circuit is tripped then homeowners will want to reinstate the circuit and allow the electrical current to flow again freely.  This is done by locating your homes circuit box.  This is a metal box that contains a series of breaker switches or fuses.  When you open the metal door of the box there will be one fuse or switch that is tripped.  If it is a fuse you will replace that one fuse, after turning off the main current, with one of the same voltage.  A circuit switch on the other hand will need to be flipped back to its original state once the main current has been turned off.   After the individual circuit is allowing electrical current to pass through it again then it is time to flip the main switch on the breaker box back on.

If for some odd reason this doesn’t restore the power to the area then it may be time to call in an electrical professional.  They can make sure that the electrical standards in your home are up to par to prevent any dangerous situations from occurring in the future.

J&P Electrical is a full service electrical equipment company.  At J&P, we supply contractors, end users and supply houses with new surplus, quality reconditioned and obsolete electrical equipment. Contact us today at https://jpelectricalcompany.com for all of your bus plug, circuit breaker, switchboard, fuses, disconnects and more.

The Differences Between Breaker Boxes and Fuse Boxes

Circuit breaker boxes and fuse boxes aren’t something that most of us have to access on a regular basis.  It is important however to know where they are located and how they function before you find yourself in the middle of a power outage.  These boxes can be located anywhere but most often can be found in the garage, basement or utility closet.  Once you have located the box it is important to know the difference between a circuit breaker boxes and fuse boxes and how to restore power if it goes out.

Your breaker box will be a metal box that is flush against the wall that is enclosed by a metal door to keep the breakers or fuses protected.  The garage, basement, storage room or utility spaces are the places where you will most likely find them located.  If you can’t find the box located inside somewhere check outside or next the meter box.

Next, determine if the house has a circuit breaker or fuse box.  Open the door and take a look inside.  Do you see rows of switches?  If you do you have a circuit breaker.  If you see sockets like a light bulb then you have a fuse box.  Most commonly newer homes will have circuit breakers where as older homes that have yet to update their electricity will have a fuse box or maybe even several fuse boxes.

When replacing a blown fuse it is crucial that you unplug the appliances that are connected to the circuit that has lost electricity.  If the kitchen looses power then unplug all of the appliances and other electrical products that are plugged into the circuit.  If this is not done the risk that is faced is another blown fuse.

When you are replacing the fuse from the box be sure to turn off the main power switch.  This is a toggle switch located within the fuse box.  This main switch allows electricity to flow on a main current to the other circuits throughout the fuse board.  As you are shutting the main power off protect yourself by wearing rubber soled shoes and thick gloves when shutting the power down.

Find the fuse that connects the electricity to the point within the home that is no longer functioning.  Once the fuses are located and unscrew the fuse from the socket and replace it with a new one of the same power rating.  After the fuse has been replaced it is time to switch the main breaker back on.

For a circuit breaker that has been tripped the process is a bit simpler. You will still need to go through and unplug the appliances and shut the main breaker off in both fuses and circuit breakers.  After this is done you should be able to see which breaker is blown because it will be switch facing the opposite way.  Reset the switch back to its original state and that will restore the circuit.  After this is done the main power can be reinstated.

When replacing either of these types of electrical circuits if you notice that the circuit keeps blowing it is time to call in an electrician.  An electrician will come in and evaluate the state of the electrical wiring throughout your home and consult on electrical upgrades to your home.

J&P Electrical is a full service electrical equipment company.  At J&P, we supply contractors, end users and supply houses with new surplus, quality reconditioned and obsolete electrical equipment. Contact us today at https://jpelectricalcompany.com for all of your bus plug, circuit breaker, switchboard, fuses, disconnects and more.

Electronic Components and Flooding

Unexpected weather happens all across the country.  Flooding is a natural occurrence that is occurring more and more nowadays due to the changes in our climate.  Heavy rains tax the infrastructures that are in place to contain the overabundant water causing failures.  Once the water recedes it is time to evaluate the damage that has occurred.  This is true in both residential and commercial settings.

Evaluating electrical equipment is a serious issue.  Large manufacturing equipment is quite costly to replace.  After equipment has been subjected to large amounts of water it needs to be properly evaluated.  A thorough evaluation will give companies an idea on the most cost effective way to get up and operating.  Electrical equipment that has been involved in a flood is dangerous especially if the equipment is not properly re-energized before the equipment is properly reconditioned, refurbished, repaired or replaced.

Certain guidelines have been put in place recently due to the increase in floods.  Flood water comes from a variety of places and thus can be contaminated with chemicals, oils, saltwater and a combination of materials that can wreak havoc on electrical equipment affecting the manner in which the machine operates.  The NEC, National Electrical Code, states that internal electrical components subjected to flood water must not be damaged or contaminated by foreign materials.  This allows electrical equipment inspectors to reject the use of equipment that has possible damage or deterioration from corrosion or chemical actions and/or reactions.

Inspectors handle each type of electrical component differently based on the possible risk.  A working knowledge of electrical equipment is a must when evaluating the intricacies of each piece.  If it is deemed that the equipment can be salvaged it is crucial that properly trained technicians assist in the equipment reconditioning process.  The inspector will evaluate the piece based on several factors including the role it plays, the degree of flooding it was subjected to, the age of the equipment and the time it was submerged or exposed to flood waters.

The National Electrical Manufacturing Association, NEMA, has many public policies in place regarding electrical equipment standards after flooding.  There are several components that must simply be replaced no matter the circumstances of the flooding.  Items such as molded-case circuit breakers, Mylar wrapped busways, low voltage fuses and electronic trip power circuit breakers and more.   However, items such as busways with powder coated bushbars can often be reconditioned when the damage that is present has not inflicted damage to the over coating applied to the bushbars.

Anytime your facility incurs flood damage it is crucial to have all electrical equipment evaluated.  It is dangerous to operate any machinery after exposure to flood water even if it appears to be dry and free of damage.  Many times the damage done by flooding is internal or unseen to novices.  The safety of you and your employees must come before the urgency of operations.

J&P Electrical is a full service electrical equipment company.  At J&P, we supply contractors, end users and supply houses with new surplus, quality reconditioned and obsolete electrical equipment. Contact us today at https://jpelectricalcompany.com for all of your bus plug, circuit breaker, switchboard, fuses, disconnects and more.

Purchasing New, Re-Furbished or Used Manufacturing Equipment

Many entrepreneurs believe that purchasing new manufacturing equipment is the option when replacing failing machinery.  Sometimes buying a new piece of equipment is the only option.  This is true when technology has changed and used or refurbished equipment will not keep pace with the changes.  Other times the technology stays consistent; the perfect time to save your company some money with the purchase of used or refurbished manufacturing equipment.  Assess the needs of your company to decide if new, used or refurbished equipment is the best option for your company.

Consider the following:

Initial Expense
Operating Costs
Product Warranties
Equipment Guarantees
After Sales Support
Safety
New Equipment Purchase

Buying new manufacturing equipment provides many advantages; the number one benefit is the technology updates that are offered when using new equipment.  Brand new manufacturing equipment offers your facility a competitive edge and can influence the efficiency of your facility.  Another benefit of purchasing new equipment is the ability to purchase extended warranties, service plans and the advantage that new equipment brings “piece of mind” to the purchaser.  The downfall, new equipment is expensive.  Be sure to budget in the cost for set up and training.

Refurbished Equipment Purchase

Purchasing refurbished equipment or refurbished electronic parts to repair equipment is a great alternative for companies.  Refurbished electrical components and refurbished equipment is full disassembled, repaired, updated and then reassembled.  Refurbished equipment is less expensive than new equipment often including similar warranties, customer service and guarantees depending on the manufacturer that equipment is purchased through.

Used Equipment Purchase

When choosing to purchase used manufacturing equipment it can surely be less expensive initially out of pocket.  The overall cost of the equipment and components for repairs can be only a fraction of the original cost of new equipment.  Many companies will sell DEMO manufacturing equipment as used machinery.  When buying used manufacturing equipment is up to you to check out the overall condition of the equipment.  You will want to see the equipment in working order to ensure it is in order.   Also, be sure to have complete proper documentations on the equipment whenever you purchasing used manufacturing equipment.  This will make buying components to repair equipment simpler if it is to malfunction.

No matter what you choose, new, used or refurbished, it is crucial that the equipment meets safety standards.  The equipment must be safe to use.  Make sure to also do a cost analysis; what is the difference between purchasing new equipment and keeping refurbished and used equipment running in like new condition.

J&P Electrical is a full service electrical equipment company.  At J&P, we supply contractors, end users and supply houses with new surplus, quality reconditioned and obsolete electrical equipment. Contact us today at https://jpelectricalcompany.com for all of your bus plug, circuit breaker, switchboard, fuses, disconnects and more.

Challenges Involving Aging Equipment Part Two

In our previous article we discussed the impact that aging equipment has on running a business.  We talked in-depth about how proper maintenance and regular electrical component part replacement, electrical equipment can continue to function properly.

Power circuit breakers require regular maintenance to guarantee accurate function while sustaining equipment warranties.  The scale of maintenance recommended on power circuit breakers includes the following:

  • Regular physical assessments
  • Ongoing cleaning and lubrication
  • Consistent equipment adjustments
  • Examination of overcurrent protective devices
  • Routine circuit testing
  • Dielectric testing
  • Speed and time assessment

New surplus or reconditioned electrical components are often needed to be installed to restore circuit breakers to like new operating condition.

Some facilities choose to recondition electrical components on their equipment in house.  In order to refurbish a circuit breaker they are tested in comparison to ANSI standards and then disassembled from top to bottom, scoured and examined.  All damaged parts are then repaired, refurbished or replaced.  After this step is performed the points of pivot are all scrubbed and lubed.  The circuit breaker is then reassembled and retested.

Additional repairs may be needed depending on a number of things such as how old the equipment is, the location it is being used in, how readily replacement components can be found, cost associated with the ongoing upkeep and new technology becoming available.

The dependability of electrical equipment comes down to this; it isn’t a question of if there will be a failure or malfunction it is a question of when it will occur.  Plant managers need to consider the cost of maintaining aging or obsolete equipment verse replacing equipment that takes advantage of updates in technology.

One such update in electrical circuit breakers comes with the addition of switchgear.  Switchgear is a combination of electrical components such as disconnect switches, fuses and circuit breakers.  The switchgear is used similarly to the main disconnect in a circuit breaker box; the switchgear will energize and de-energize electrical equipment.

The current of electricity needs to be controlled in electrical equipment for a multitude of reasons.  Whether upgrading to switchgears or staying the course, maintain the current electrical circuit breaker it is crucial that the component continues to function properly to maintain the safety of equipment.  When performing maintenance on electrical equipment or replacing refurbished electrical components within commercial equipment the electrical power flowing to the machine must be completely shut off.  To avoid electrocution the current of electricity needs to be completely shut off.  The equipment and maintenance personal should also take safety precautions to ensure that they are properly grounded in case even the slightest current is still stored within the circuit.

J&P Electrical is a full service electrical equipment company.  At J&P, we supply contractors, end users and supply houses with new surplus, quality reconditioned and obsolete electrical equipment. Contact us today at https://jpelectricalcompany.com for all of your bus plug, circuit breaker, switchboard, fuses, disconnects and more.

Challenges Involving Aging Equipment

Utility companies continue to face challenges involving future outlook, governmental regulations all while providing safe, secure, reliable and reasonably cost electricity to consumers.  Aging equipment used in the distribution of electricity is faced with a unique set of challenges including: population growth, technological advancements, personnel reductions and becoming obsolete.

Proper reinvestment strategies need to be in place to facilitate the challenges that are faced in making sure that equipment remains effective for the increasing consumer demands.  Operation and maintenance budgets should consider creating a comprehensive plan involving repairing, refurbishing and replacing equipment as it progresses through its life cycle.

Each piece of equipment used in the distribution of electricity deteriorates at its own pace.   Strategic planning needs to be put in place considering where the current equipment in place is within its own life cycle.    For instance, a piece that is fairly new may only need to be budgeted for general maintenance where as mid life cycle equipment should include budgeting for refurbished parts and labor to repair it.  While pieces at the end or nearing the end should budget for complete replacement or refurbishment.

Electrical distribution performed with underperforming, unreliable or faulty equipment puts the entire operation and distribution process at risk.  Without a detailed maintenance plan in place, in regards to continued equipment care companies risk employee safety, expense equipment damage, untimely equipment repairs or replacements and/or facility downtime.

Facilities of all sizes, including electrical utility companies must detail for their facility staff an action plan assessing and monitoring current equipment performance.  A thorough proposal must include a plan that takes into consideration modifications and corrective actions.

The INPO, Institute of Nuclear Power Operations, set in place a structure to help ensure equipment dependability.  This is known as AP-913.  Six major areas involving equipment consistency create the AP-913 including:

1)      Essential Component Identification

2)      Performance Monitoring

3)      Remedial Actions

4)      Continued Equipment Consistency Development

5)      Life Cycle Management and Long Term Planning

6)      Preventative Maintenance Implementation

Many companies, not just electrical utility companies, are putting actions in place to follow AP-913.  It is a common belief that predictions can be made by analyzing historical data kept on manufacturing equipment.  Using this information can help companies gather information on when to perform general maintenance.  Predictions help prevent equipment failure and downtime as well.  If certain parts fail during the same time frame in the equipments life cycle companies can decide ahead of time the best course of action to provide minimal downtime.   Should the part that fails be sent in to be refurbished, should it be replaced with a new surplus or refurbished component or should the equipment be replaced all together.

Equipment replacement is usually a last resort because it tends to be cost prohibitive.  Repairing equipment is most often the likely option.  Certain equipment, because of new technology can become obsolete.  If this dies occur new surplus parts are difficult to find.  Refurbished electrical components help conquer this dilemma.

With proper planning and systems in place companies will be able to minimize the impact of equipment failure.  Proper maintenance and preventative repairs are a huge element in keeping companies properly functioning while operating within the given budget.

J&P Electrical is a full service electrical equipment company.  At J&P, we supply contractors, end users and supply houses with new surplus, quality reconditioned and obsolete electrical equipment. Contact us today at https://jpelectricalcompany.com for all of your bus plug, circuit breaker, switchboard, fuses, disconnects and more.

Four Important Reasons To Purchase Refurbished Equipment and Parts

Buying new surplus, replacement parts and equipment is a necessary part of running a business.  It is a process that without proper preparation can be stressful, expensive and time consuming.  It is important to plan for equipment failure and the need for replacement parts sooner than later.  This will ensure that when there is equipment failure within your facility that you know where to turn to find exactly what you are looking for.  It is a good idea to look for refurbished and reconditioned equipment and parts.  Here’s why!

Cost Savings: Buying refurbished and reconditioned parts and equipment allow you to save money over having to buy new surplus.  Depending on the equipment needed, parts desired, vendor, how fast you need it and if it needs to be installed it is not uncommon to say upwards of between thirty to fifty percent off the cost of new.  The same product, the same result all at a fraction of the cost.

More Bang For Your Buck: When you purchase used, refurbished, or reconditioned equipment and parts you will find that you can often purchase a name brand piece of equipment at a lower cost.  It is the same concept as when you are purchasing clothes from a thrift shop.  The same name brand pants that would cost you one hundred dollars at the mall would cost a fraction of that when purchased at a resale shop. Those hundred dollar jeans may only cost you around forty bucks but you get the same exact thing.

Dependability: When you buy products that are reconditioned or refurbished you are purchasing a piece of equipment or part that has already had the bugs worked out.  Depending on the electrical component company that you work with the testing process is more rigorous then that of new surplus.

Environmental Sustainability: Buying refurbished and reconditioned parts and equipment allow you to do your part to sustain the health of our environment.  Buying used products that have been made new again reduces equipment waste that fills up landfills and incinerators.  Purchasing refurbished and reconditioned equates to recycling.  The benefits of recycling are plentiful.  In working to sustain the environment you conserve natural resources, reduce greenhouse emissions all while save energy and sustaining the environment for future generations.

There are many reasons to choose refurbished electrical components and reconditioned equipment over more costly, brand new equipments and parts.  Research a reputable reconditioned electrical part company to work with.  Establish a relationship with them to ensure their assistance when you are in a bind with equipment failure and in need of an immediate replacement part or piece of equipment.

J&P Electrical is a full service electrical equipment company.  At J&P, we supply contractors, end users and supply houses with new surplus, quality reconditioned and obsolete electrical equipment. Contact us today at https://jpelectricalcompany.com for all of your bus plug, circuit breaker, switchboard, fuses, disconnects and more.